Deck Floor Machine
This roll forming machine makes deck floor. It is one kind of roll forming machine. Shipment is in one 20ft container, delivery time is about 60 days.
A. Price and payment term:
Price by negotiation, FOB Shanghai or Ningbo port China.
Payment term: 30% deposit, balance by T/T before shipment.
B. Delivery time and Shipment:
Delivery time is about 60 days. Shipment in one 20ft container.
Components for the Machine
The roll forming machine consists of manual uncoiler, infeed guide, fixed position driven forming stations, cutting equipment, hydraulic station, PLC control console, and manual unload product run out table.
Technical Parameters
Material | galvanized steel, galvalume steel. |
Thickness | From 0.75 mm to 1.5mm. |
Main Motor Power | 18.5 kw. |
Hydraulic Power | 5.5 kw. |
Feeding Width | 1250mm. |
Cover Width | 915mm. |
Yield Stress | 235Mpa (33KSI) ~ 350Mpa (50KSI). |
Roll Forming Speed | 12 m/minute. |
Cutting Tolerance | +/-2.5mm(length≤5000mm); +/-3.0mm(5000mm<length≤10000mm). |
Manual Uncoiler | capacity is 8 tons. |
Coil Inner Diameter | 508mm or 610mm. |
Voltage | 380V, 3 phase, 50 HZ, or customized. |
Numbers of Station | 33 stations. |
Type of Cutting | roll-formed and length-set profile cutting. |
Material of Main Equipment
Roller Material | High grade S45C forged steel, coated with hard chrome, and mirror polished. |
Active Shaft Material | High grade S45C carbon wrought steel, diameter 76mm. |
Electric Elements | PLC control console, touch screen and transducer, from Siemens, Germany. Other electrical parts, from Schneider Electric, Germany. |
Cutter Blades | Cr12MoV steel with quenched treatment, hardness HRC58~61, wear-resistance, good steel structure, long life. |
Component and Function
Coil Feeding Device | It consists of one uncoiler with capacity of 8 tons and its base. The steel sheet is manually fed to the guiding equipment under the function of friction and traction. |
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Infeed Guide | Adopting guiding bar and sliding block (sheet lubricator) to control the width and position of the steel sheet. The coil sheet is guided in the correct position and passed to the roll forming equipment. |
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Mainframe Transmission | Transfer the main motor power to the rollers through chains and sprockets, and also transfer the coil sheet. The encoder measures the length of product precisely, the brand is from Nenicon Corp., Japan. |
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Roll Forming Station | The main frame of machine is welded separately and the outside wall is connected by screw after being roto blasted on the surface. The rollers are surface-chrome plated after being machined by the exact machine tool. The tooling is PLC precision machined and supported with pre-lubricated rolling contact bearings. |
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Post-cut Equipment | Stationary hydraulic post shear/guillotine. The length and quantity of pieces can be set by the buyer through the control console, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting. |
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Hydraulic Station | Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power. |
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PLC Control Console | The electric controlling system of this machine consists of five parts: operating system, touch screen, PLC, transducer and strong electricity parts. The controlling system of this machine is imported from Siemens, Germany. The system uses modularized structure and has convenient, reasonable, canonical wiring arrangement, and its maintenance is quite easy. The independent operating console facilitates the mutual dialogue between the operator and the machine. The operation is easy and steady and can be chosen operation by manual or automatically. |
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Product Support Table | To support the finished run out panels. The quantity we supply is 2 pieces with length 2 meters; it can support panels with more than, 4 meters in normal condition. |
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Working Flow
Uncoiling the sheet Material feeding Roll forming Measure the length ð Cutting the panel Panels running out to the supporter (optional: automatic stacker).
Standard Equipment of Machine
1) | Manual Uncoiler | 1 set |
2) | Infeed Guide | 1 set |
3) | Roll Forming Station | 1 set |
4) | Post-cut Equipment | 1 set |
5) | Hydraulic Station | 1 set |
6) | PLC Control Console | 1 set |
7) | Product Support Table | 2 sets |
8) | Spare Parts | 1 box |
Faq:
Quick response
All requests will be reply within 12 hours.
How long i can get the feedback after we sent the enquiry?
We will reply you within 12 hours in working day.
Quality control
We have a strict quality control system, Professional QC team.
What can you get from us?
Excellent products (strict quality control ) Factory direct sale (favorable and competitive price) Great service(OEM,ODM, after-sales services, fast delivery) Professional business consultation.
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