Double Layer Roll Forming Machine

Double Layer Roll Forming Machine

This roll forming machine makes arch roofing sheet K-02.
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Description

This roll forming machine makes arch roofing sheet K-02.


Technical Parameters:

Material specification

aluzinc steel, galvanized steel   and pre-painted steel, and aluminum.

Thickness

0.7 mm to 1.5mm (gauge 16 to gauge 23).

Main motor power

7.5 kw.

Secondary power

4 kw.

Side power

1.5 kw *2.

Hydraulic station power

4 kw.

Feeding width

1000mm.

Cover width

610mm.

Yield stress

235Mpa ~   350Mpa.

Roll forming Speed

12 m/minute.

Cutting Tolerance

+/-2.5mm(length≤5000mm); +/-3.0mm(5000mm<length≤10000mm).

Manual Uncoiler

max. 5 tons.

Coil inner diameter

508mm.

Voltage

as per customer’s request.

Numbers of stations

15 stations.

Machine size

8.9m *2.23m *2.35m.

Machine weight

About 11 tons.

Type of cutting

roll-formed and length-set profile   cutting.

 

2. Material of Main Equipment:

Roller Material

High grade S45C   forged steel, coated with hard chrome.

Active Shaft Material

High grade S45C   carbon wrought steel, diameter 76mm.

Electric Elements

PLC control console, touch screen and transducer, from OmronJapan.

Other elements, from famous brand inChina.

Cutter blades

Cr12MoV steel with quenched treatment, hardness HRC58~61,

wear-resistance, good steel structure, long life.

 

3. Component:

Name of Item

Usage

Qty

Uncoiler (core shaft and cradle)

upload steel   coil and release

1

Seamer

to   assemble roof panels

1

Straight sheets cradle

plate   supporter

8

Arch sheets cradle

plate   supporter

8

Straight sheets

plate   supporter

8

side Cradle

lifting   arching sheet roof

3

Suspender

bait   sheets

8

Clamp

lifting

8

Hanger

to   assembly roof panels

1

Manual Super plier

bait   sheets

1

Driving chains

To   roll the gears

1   (3m long)

Chain half section

as   spare

5

Chain whole sectio

as   spare

3

VCD

instruct   how to use

1

Instruction book

To   guide you how to use the

1

Manual calculator

machine

1

pic 1

Composition and function

1. Plate guide device: the guide slider type guide device is adopted. The width and left and right position can be adjusted only by adjusting the guide rod, and the slider can move left and right.

2. Main engine transmission: The main motor power is transmitted to the roller through the chain and sprocket, and the coil sheet is also transmitted.

3. Roll forming system: The main frame of the machine is welded separately, and the outer wall is connected with screws after sandblasting the surface. The surface of the roller is chrome-plated after being processed by a precision machine tool.


Advantages of Double Layer Roll Forming Machine

1). Adopt European quality standards;

2). Choose the best materials and components.

3). More than 15 years of experienced experts and top international sales staff to meet your needs.

4). Offers the highest quality at the best prices in popular markets.

5). Customized for you.


 Features of Double Layer Roll Forming Machine

1.Certificate: ISO 9001, CE,

2. Lifetime service

3. Introduce Mitsubishi PLC touch screen to the machine control system.

4.0.05mm chrome roller set; 82mm diameter solid steel shaft. Lifespan > 10 years.

5.- Worker operation (minimum)

6. Heat treatment: cutting blade. Quenching treatment: Cr12 die steel tool

7. The product is cut to length.

8. Technicians are available for overseas installation and training



Photo display of machine processing site.

pic 2



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